DB T2200 HORIZZONTAL CUTTING MACHINE WITH RETROFIT

The Horizontal Cutting machine was designed for horizontal cutting of flexible polyurethane blocks.

The machine's automation is controlled by a 10" Mitsubishi touchscreen integrated into the control panel. The machine's stroke can be set, a useful feature when cutting small blocks. Cutting occurs in a single direction, reassembling the block, allowing for cutting all the sheets until the end of the program. The speed can be adjusted using the potentiometer (located on the control panel) depending on the material being cut. Perfect blade sharpness is ensured by a pair of motorized grinding wheels, clearly visible inside the front flywheels. The head with blade guide is manually tiltable, allowing for optimal cutting angle adjustment. The automatic end-of-process stop allows the operator to abandon the machine once it has started. The machine is equipped with CE-compliant OMORON front and rear safety photocells.

TECHNICALS DATA

YEAR OF PRODUCTION: 2008  BRAND: D.B.

KIND OF PROCESSING: CUTTING PLATES

SUITABLE CUTTING MATERIAL: FLEXIBLE POLYURETHANE FOAM AND SIMILAR MATERIALS

CUTTING SYSTEM : SHARP BLADE WITH MOBLE BLADE-GUIDE 30x0,6 or 50x0,6

DIMENSION OF CUTTING (MAX): W.2200X L.2200 H1300 mm

MINIMUM CUTTING THICKNESS 3mm

MAXIMUM TRAVEL SPEED WORK TABLE: 30 m/min

CUTTING DISTANCE ADJUSTABLE WITH CUTTING PROGRAM

CUTTING SPEED ADJUSTABLE WITH POTENTIOMETER

WORK TABLE WITH 4 EXHAUST VENTILATION KW 2,2  2800g/min

MOVEMENT UP DOWN OF THE FRONT BLADE THROUGH PRECISION BALL SCREWS DRIVEN BY SELF-BRAKING MOTOR

ELECTRONIC SYSTEM WITH PLC MITSUBISHI AND TOUCHSCREEN OPERATOR PANEL 10” MITSUBISHI,

N°1 THREE-PHASE INVERTER  X-Y AXIS CONTROLS

REMOTE ASSISTANCE MODULE WITH ETHERNET PORT.

TOTAL INPUT POWER MAX: 16 KW

PNEUMATIC BLADE TENSION

4 FLY-WHEELS CAST IRON 500mm DIAMETER

ROTATION BLADE MOTOR: SELF-BRAKING 950 G/MIN KW.4

BLADE-GUIDE GRIND STEEL COATED WITH TEFLON

TILT ADJUSTMENT BLADE GUIDE MANUALLY OPERATED HYDRAULICS PUMP

2 AUTOMATICALLY OPERATED BLADE SHARPENER MOTORS

DUST ASPIRATOR SHARPENING

AUTOMATIC SHUT-OFF AT THE END-OF-CYCLE

FRONT AND REAR SAFETY GUARDS WITH OMRON PHOTOCELLS COMPLIANT TO CE STANDARDS

BAUMER OSCILLATING BLADE

Produced in 1998 by the German manufacturer BAUMER, this block-shaping pantograph uses an oscillating blade system to perform its work.

The use of high-quality mechanical components ensures the entire system continues to perform excellently today; the electrical components, however, were entirely replaced in 2016, making the system highly reliable over time.

The machine is also equipped with:

• Motorized presses to keep the product in position during processing;
• Automatic conveyors for loading blocks to be processed;
• Central blade guide for more precise work;;

​During the quote phase, it is possible to request a complete retrofit for the implementation of cutting-edge systems, in line with Industry 4.0 regulations.

FECKEN KIRFEL C51 BLADE CONTOUR CUTTING MACHINERY

The C 51 is a highly reliable shape cutting machine for processing various types of flexible polyurethane blocks. Thanks to its three cutting modes: shape, horizontal, and vertical sheets, it can automatically cut the material block. The C 51 is used in the production of upholstered furniture and mattresses, as well as in the packaging industry. This basic model is also suitable for high-volume consumer goods applications.

The motorized press holds materials securely in place on the work table with pneumatic rotation and allows cutting at a maximum speed of 25 m/min (depending on the material). The circular band saw blade can be rotated +/- 270°. The machine is equipped with a CNC control system, making the C 51 easy and convenient to use.

​TECHNICALS DATA:

• TYPE OF PROCESSING: SHAPING AND CUTTING OF SLABS
• MATERIAL SUITABLE FOR CUTTING: FLEXIBLE POLYURETHANE AND SIMILAR MATERIALS
• CUTTING SYSTEM: ROTATING BLADE +-270°
• USEFUL CUTTING DIMENSIONS: 2300X2300X h 1200 mm
• TAVOLO TI LAVORO ROTANTE PNEUMATICO
• MOTORIZED BLOCK CRUSHING PRESS
• MAX. CUTTING SPEED 25 m/min
• MOTORIZED BLADE SHARPENING GROUP
• FRONT AND REAR ROLLER FOR BLOCK LOADING
• CENTRAL BLADE GUIDE
• CNC CONTROL PANEL
• SAFETY PROTECTIONS, MADE UP OF SIDE STEEL MESHES AND FRONT AND REAR OMRON PHOTOCELLS
• TOTAL ABSORPTION: Kw 6.2

During the quote phase, it is possible to request a complete retrofit for the implementation of cutting-edge systems, in line with Industry 4.0 regulations.

D.B. PCLO 2200 OSCLILLATING BLADE CONTOUR CUTTING MACHINE

THE COMPUTERIZED OSCILLATING BLADE CONTOUR CUTTING MACHINE was built for machining any type of shape.It is provided with a rotating work table to make a second intervention on the same profile rotated on the plane by 90°. Machine automation is controlled by the Personnel Computer software included in the control panel. To recognize the contour of the piece to be cut, it's possible to use: the digitizer table, the scanner or also a drawing created with a CAD program can be entered.

Cutting takes place by blade oscillations, eliminating the emission of dust in the environment, its speed can be adjusted using the potentiometer (located on the control console) as a function of the block density and the template to be cut.

​TECHNICALS DATA:

• TYPE OF PROCESSING: SHAPING AND CUTTING OF SLABS
• MATERIAL SUITABLE FOR CUTTING: FLEXIBLE POLYURETHANE AND SIMILAR MATERIALS
• CUTTING SYSTEM: OSCILLATING BLADE
• USEFUL CUTTING DIMENSIONS: 2300X2300X h 1300 mm
• MANUAL TURNING WORK TABLE
• MOTORIZED BLOCK CRUSHING PRESS
• MAX. CUTTING SPEED 10 m/min
• AXIS Y SLIDING WHIT PRECISION BALL RAIL
• AXIS Y SLIDING WHIT HARDENED STEEL BAR LINEAR BALL BEARING
• BLADE PNEUMATIC TENSION
• BLADE MOTOR POWER ROTATING BLADE 3 KW
• SAFETY PROTECTIONS ACCORDING TO CE STANDARDS
• NEW CAD-CAM SOFTWARE FOR AUTOMATIC PLACEMENT AND CUTTING OPERATIONS (INPUT DXF FILE)
• COMPUTER WINDOWS 10 (SOFTWARE MACHINE)
• AUTOMATIC STOP OF THE MACHINE ON THE CYCLE END
• TOTAL ABSORPTION: Kw 7

During the quote phase, it is possible to request a complete retrofit for the implementation of cutting-edge systems, in line with Industry 4.0 regulations.